Our Re-Purposed Pantry Door

Hi there! I hope today finds you enjoying sunny Spring weather! Today I am sharing a little behind the scenes info on our pantry door that received so many questions on Instagram the other evening. Here is the photo I posted in case you missed it.

This pantry door is from an old carriage house that we had to tear down due to irreparable wind damage. The structure was two stories tall, with an attic/loft above the area that held the horses and equipment. Here is a photo I found of the carriage house that I took right before we took it down.

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The wind damage is not visible from this angle, but this building had such a lean to it that it was no longer safe. I did venture inside for a quick photo of the ceiling, which served as the flooring for the loft area and appeared to have already been re-purposed.

Here is the photo :

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We tore down the entire structure and have reused the materials to make all sorts of things. For example, these 2x4 beams (shown horizontal in photo) are what we use to make our custom farm tables and gas pipe shelving units. Now there’s some history to talk about at the dinner table!

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This next photo isn’t the best quality, but it’s an action shot of Adam cleaning out the second story of the structure before demolition could begin. Side note: this door that you see is often featured on my front porch!

Unfortunately, I do not have a photo of our pantry door before it was removed, but it served as the door between the first and second floor, as a ‘hatch’ of sorts at the top of the stairs. The metal ring on the front of the door was used to pull it open from the second story. I lifted the ring on the next photo so you could see what I am talking about. The hinges are also original hardware.

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We attached the door, using the original hinges, to the custom frame we had built with unaltered barn wood we had previously obtained from a different structure. I really enjoy the barn wood door frame in it’s original state, showing nail holes and chipped paint of both red and white.

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Well, there you have it! I hope this post answered your questions and provided a bit of history along the way. As always, thanks for stopping by the blog today and I look forward to interacting with you again soon!

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The Epic Barn Beam Bed Frame!

Hi all! We are in the home stretch leading up to Christmas and many of you are probably already on break for the holidays (this season seemed like it flew by faster than previous years). I have one final post for you before we transition into full Christmas mode at my house, which will consist of a few days computer-free to enjoy this time with family. So if you are sitting in an airport waiting to travel to your holiday gathering, or maybe need a 5 minute ‘break’ from all things Christmas, I have just the post for you!


Recently, we finished up a client project that turned out to be the biggest piece of furniture we have ever created, thus the title of this post. This bed frame required long hours of prep, assembly, take down, haul to its final location, and reassembly, but as you will see it was well worth it and turned out stunning!

The materials for this project included authentic reclaimed barn beams and these were SOLID 8x8 beams, which made them very heavy.

Prior to use, the beams had to be cut, sanded and assembled at our shop to ensure they all fit together properly and weren’t warped by the last 100 years of extreme temperatures of Midwest weather. a simple frame was assembled to keep the beams up off the floor in the client’s room.

Next, each beam was secured in place. To eliminate some of the weight of this piece, an alternate framing technique was used to comply with floor joist specifications and it was completely covered by the mattress and otherwise not visible once assembled.

Here the frame is being finished up and mattress added.

To show you just how big this bed frame is, the mattress pictured is king size!

Pictured below are some up close photos of the wood details on the headboard and beams, each of which are unique. There is just something about the look of authentic barn wood that cannot be recreated with other materials.

The finished project photos!

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This bed frame turned out truly stunning!

I absolutely love how it all came together. A sincere thank you to the client who chose us to make this item for her!

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The Friendship Fireplace Project!

Hey all, one week until Christmas Eve! Are you ready? (It’s OK, I’m not either!) I’m not too stressed about it either, there’s plenty of time left for that! All of that aside, I am excited to share with you a client project we recently finished up called ‘The Friendship Fireplace’. The street address for this home contains the word ‘Friendship’, thus that is how the project name was developed. We do a number of fireplace/mantel projects and have to keep them straight with unique titles!

The fireplace is often the focal point of the living room as well as the backdrop for family photos, and this homeowner wanted a total remodel of this space to bring it out of the 1970’s. To do that, we first had to start with a clean slate!

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Aside from the fireplace itself, there was not any part of the original design that was worth keeping…it all had to go.

And as you can see we made a huge mess, but it was worth it!

 

Progress photos after some new framing, insulation, and cement wall board.

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We needed to redefine this space, and the easiest way to accomplish that was to add a new texture or wall surface. The homeowner chose rough sawn weathered shiplap, which is pictured below. It’s a gorgeous light grey, and really makes this space ‘pop’!

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These barn beam mantels are always my personal favorite. Every single one is unique, bringing a different century-old story into each home. This one was mounted with simple gas pipe wall plates and fittings.

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And here’s a full length view, complete with fresh tile at the base of the new wall. This family will have a fresh new space to take all of their family photos and the mantel will surely be a talking point with guests for years to come!

We really appreciate the homeowner choosing our business to complete her fireplace remodel!

The fireplace insert remains in original condition, as the homeowner has plans to resurface that herself

The fireplace insert remains in original condition, as the homeowner has plans to resurface that herself

And some bonus mantel pictures, because I can’t help myself!

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